Splice Saver connectors (originally from Delphi, now Aptiv) allow one or more internal splices inside a single low-profile housing. They replace soldered or crimped splices, reducing mass, complexity, and environmental impact. Available in **unsealed** and **sealed** versions using 150 GT or 280 Metri-Pack terminals.
Overview of Splice Saver components (male cap assembly, female connector, TPA, and bus blade for internal splicing).
Features
Eliminates solder and traditional splices
Flexible bussing (1–12 ways, configurable)
Low-profile design with cap lock
Sealed or unsealed, grounded or non-grounded options
Uses 150 GT, 150, or 280 Metri-Pack terminals
ISO/SAE compatible
Typical Applications
Power distribution (single-feed)
Grounding (single-point)
Signal/sensor interfaces
Diagnostic/test points
Replacing clip-and-dip splices in harnesses
Performance Advantages
Reduces cut leads and connectors
Environmentally friendly (no solder)
12-way system configurable with index changes only
Lightweight and compact
Application Guidelines
Terminal Series
150 GT Unsealed
280 Metri-Pack Unsealed
Cable Range
0.35 – 1.0 mm²
0.35 – 5.0 mm²
Current Range
0 – 15 A (1.0 mm²)
0 – 30 A (3.0 mm²)
Temperature Range
–40 °C to +125 °C
–40 °C to +125 °C
Resistance
<10 mΩ @ 20 mV
<10 mΩ @ 20 mV
Voltage Drop
<10.0 mV/A
<5.0 mV/A
Centerline Spacing
3.4 mm
5.0 / 6.3 mm
Blade Width
1.5 mm
2.8 mm
Unsealed Splice Savers
150 GT Series (12-way)
150 GT 12-way unsealed assembly (exploded view with dimensions).
